Paper making in Ivybridge began towards the end of the eighteenth century. William Dunsterville, a Plymouth businessman, purchased the lease for Stowford Barton from the Lukesland Estate in 1787. His prime interest was to establish a paper mill adjacent to an existing corn mill and leat. It would be easy to believe that it was the purity of the water which determined the siting of the paper mill beside the River Erme but in fact it was because of the power the river provided. Paper was made from rags which required a mechanical process to break down the fabrics into the discrete fibres necessary to form paper and water wheels would normally provide the power.
Stowford Paper Mill
Part 1 – The early years
Background image: Stowford Paper Mills mid nineteenth century
Stowford Paper Mill
Part 1 – The early years
Paper making in Ivybridge began towards the end of the eighteenth century. William Dunsterville, a Plymouth businessman, purchased the lease for the Barton of Stowford from the Lukesland Estate in 1787. His prime interest was to establish a paper mill adjacent to an existing corn mill and leat. It would be easy to believe that it was the purity of the water which determined the siting of the paper mill beside the River Erme but in fact it was because of the power the river provided. Paper was made from rags which required a mechanical process to break down the fabrics into the discrete fibres necessary to form paper and water wheels would normally provide the power.
Dunsterville died in 1797. He had disposed of the Stowford Estate including the paper mill and corn mill a year earlier, to a local inn keeper Henry Rivers. This entrepreneur was not interested in running the mill himself as he leased it to Francis Fincher. He was an experienced paper maker having operated Aller paper mill in Abbotskerswell and Mill Bay Paper Mill in Plymouth. He eventually purchased Stowford Mill in 1816.
Upon the death of Francis in 1824 the business passed to his sons, William and Francis, under the name of Fincher & Sons and the mill appeared to prosper. This was a time of pre-mechanisation, so paper was made entirely by hand. A ‘vatman’ would dip a mould into a vat full of a water and suspended fibres. The mould was like a sieve, permitting water to drain through, leaving a sheet of paper on the surface. The fibres for paper making came exclusively from cotton or linen rags. The fabrics were macerated in water using hammers or breaker engines. The wet sheets were transferred from the hand mould on to a felt by a ‘coucher’. Piles of sheets were then pressed to remove moisture in a large wooden screw press and later ‘air dried’ in drying lofts. To make the paper resistant to ink penetration the individual sheets were immersed in a solution of gelatine (a process called tub sizing).
Paper was viewed as a valuable commodity and the government raised a tax on it at the point of manufacture. Mills were numbered to aid the tax collection by the excise officer and for many years mills were referred to by their excise number. The original number allocated to Fincher was 272.
The paper making industry was now entering a phase of rapid change. The mechanised paper making machine had been invented in France but was now being developed further in England by a leading engineer, Bryan Donkin. The project was funded by two brothers, Henry and Sealy Fourdrinier who were paper merchants from London.
In Ivybridge however, the business under the Fincher family was faltering and by 1834 the company filed for bankruptcy. It was put up for sale on several occasions afterwards.
For Sale: Superior White Paper Mill and Estate, Devonshire.
Sale particulars September 1834
Highly esteemed and extensive White Paper Mill, situated in the delightful village of Ivybridge. Comprises a spacious mill-house, with three vats, engines, and chests complete, leaded throughout, and fitted with a patent knotting machine; parting, finishing, stock, and rag rooms; sizing house with two large coppers, stoving room and stove, nine dry and wet presses and sufficient drying lofts. The machinery is in the finest possible condition, manufactured by Hall and Sons of Dartford, and erected only three years since, at an expense of nearly £3,000., and is driven by two overshot water wheels, the largest 19 feet diameter by 6 feet wide, and the other 14 feet by 3 feet 6. The Mill is enclosed by lofty new-built walls, with double and private entrance gates; has a spacious yard in front, in which is a good dwelling house of eight rooms, suitable for the residence of a foreman, and adjoining a coal and wagon yard, sawpit, millwright’s shop, &c. The Mill is also admirably calculated for the erection of a machine, which might be added without at all interfering with the present arrangement.
The water power is sufficient for any extent of work, and remarkably pure, being the first Mill on the River Erme; by means of a fine weir the whole of the stream may be taken in, and which is never-failing in the very driest summer, nor influenced by floods. The proximity of the Mill to Plymouth whence the raw material can be procured in abundance, and the advantage of the steamers to London twice a week, enables the paper to be in the London market in 48 hours from shipment, at a very trifling expense- advantages not to be exceeded by any mill in the kingdom. The dwelling house adjoins the mill, is of a respectable description, and has been adapted to the accommodation of two families; stands in a lawn, with shrubbery and flower garden of about an acre; attached are stables, cowhouse, fowl and coal houses, piggeries, and other out offices. Behind is a large walled garden, well stocked with fruit trees, and a thriving orchard of about an acre. The situation of Ivybridge (beautiful in itself) is too well known to need description, the scenery which encompasses it being both pleasing and romantic, the purity of the air is proverbial, and the neighbourhood highly respectable. Fox-hounds and harriers are kept in the vicinity, and the River Erme abounds with salmon, salmon peel, and trout.
For Sale: Superior White Paper Mill and Estate, Devonshire.
Sale particulars September 1834
Highly esteemed and extensive White Paper Mill, situated in the delightful village of Ivybridge. Comprises a spacious mill-house, with three vats, engines, and chests complete, leaded throughout, and fitted with a patent knotting machine; parting, finishing, stock, and rag rooms; sizing house with two large coppers, stoving room and stove, nine dry and wet presses and sufficient drying lofts. The machinery is in the finest possible condition, manufactured by Hall and Sons of Dartford, and erected only three years since, at an expense of nearly £3,000., and is driven by two overshot water wheels, the largest 19 feet diameter by 6 feet wide, and the other 14 feet by 3 feet 6. The Mill is enclosed by lofty new-built walls, with double and private entrance gates; has a spacious yard in front, in which is a good dwelling house of eight rooms, suitable for the residence of a foreman, and adjoining a coal and wagon yard, sawpit, millwright’s shop, &c. The Mill is also admirably calculated for the erection of a machine, which might be added without at all interfering with the present arrangement. The water power is sufficient for any extent of work, and remarkably pure, being the first Mill on the River Erme; by means of a fine weir the whole of the stream may be taken in, and which is never-failing in the very driest summer, nor influenced by floods. The proximity of the Mill to Plymouth whence the raw material can be procured in abundance, and the advantage of the steamers to London twice a week, enables the paper to be in the London market in 48 hours from shipment, at a very trifling expense- advantages not to be exceeded by any mill in the kingdom. The dwelling house adjoins the mill, is of a respectable description, and has been adapted to the accommodation of two families; stands in a lawn, with shrubbery and flower garden of about an acre; attached are stables, cowhouse, fowl and coal houses, piggeries, and other out offices. Behind is a large walled garden, well stocked with fruit trees, and a thriving orchard of about an acre. The situation of Ivybridge (beautiful in itself) is too well known to need description, the scenery which encompasses it being both pleasing and romantic, the purity of the air is proverbial, and the neighbourhood highly respectable. Fox-hounds and harriers are kept in the vicinity, and the River Erme abounds with salmon, salmon peel, and trout.
By 1839 Stowford Mill had been acquired by William Ackland. He was not a paper maker but had been an enterprising businessman during his working life. In 1830, alongside his mother-in-law, he established a wholesale rag merchants at Week Street in Plymouth and general stationers business at Treville Street, just a short distance away, under the name Bird and Ackland. The latter offered an extensive range of writing and wrapping papers. Owning a paper mill would have of course complemented his other business activities.
Unable to operate the paper mill himself he sought able lessees. The first was Richard Kingwell an experienced paper maker from Bradninch near Exeter. However, he died on 3 July 1840. His headstone on his grave in Ivybridge cemetery records his association with the mill. Thereafter, it appears his brother-in-law, Joseph Palmer Godfrey took over. During his tenure, in 1843, the mill produced its first watermarked paper “Stowford Mill 1843”. The motivation appears to stem from the fact that excise duty could be recovered on exported paper carrying both the producer and date of manufacture, which the incorporation of a watermark fulfilled.
In 1846, when Stowford Mills were reallocated the excise number of 191, it is recorded that the mill was occupied by Matthew Towgood, a papermaker from Huntingdonshire. Towgood was papermaker at the mill from 1844. His tenure came under legal scrutiny in 1846 when he brought an action for breach of covenant before the court. Towgood had agreed to pay an annual rent of £400 on condition that Ackland made alterations to the paper machinery to the sum of £2,000 partly financed by the sale of the old machinery. It was alleged that this was not done. The judge recommended that the case be referred to ‘some persons acquainted with machinery, as it involved technical details, and could not well be settled by a jury’. The sum involved suggested that Ackland had agreed to install a paper machine which he failed to do but this is only a theory. Whatever the final outcome, Ackland’s tenure of the mill along with his fractious relationship with Towgood was soon to end because on 1 November 1849, he publicly announced his retirement, having ‘disposed of the Stowford Paper Mill, to Mr. John Allen’.
Interestingly, a tithe map of Harford parish from 1838 indicates a machine house and waterwheel at Stowford Mill, which it is known, was the site of the first paper machine. However, exactly when the 48″ wide Donkin paper machine was commissioned remains currently unanswered.
John Allen at the time was co-owner of The Norley Brewery, operating under the name of Pope and Allen. This brewery was also located in Week Street. Perhaps Mr Allen heard of Mr Ackland’s impending retirement and decided upon a new venture. John Allen at the time had no experience in paper manufacturing but had business interests, apart from brewing, at a slate quarry at Delabole in Cornwall. However, undeterred, he purchased Stowford Paper Mill for an alleged and not insignificant sum of £10,000.
By 1839 Stowford Mill had been acquired by William Ackland. He was not a paper maker but had been an enterprising businessman during his working life. In 1830, alongside his mother-in-law, he established a wholesale rag merchants at Week Street in Plymouth and general stationers business at Treville Street, just a short distance away, under the name Bird and Ackland. The latter offered an extensive range of writing and wrapping papers. Owning a paper mill would have of course complemented his other business activities.
Unable to operate the paper mill himself he sought able lessees. The first was Richard Kingwell an experienced paper maker from Bradninch near Exeter. However, he died on 3 July 1840. His headstone on his grave in Ivybridge cemetery records his association with the mill. Thereafter, it appears his brother-in-law, Joseph Palmer Godfrey took over. During his tenure, in 1843, the mill produced its first watermarked paper “Stowford Mill 1843”. The motivation appears to stem from the fact that excise duty could be recovered on exported paper carrying both the producer and date of manufacture, which the incorporation of a watermark fulfilled.
In 1846, when Stowford Mills were reallocated the excise number of 191, it is recorded that the mill was occupied by Matthew Towgood, a papermaker from Huntingdonshire. Towgood was papermaker at the mill from 1844. His tenure came under legal scrutiny in 1846 when he brought an action for breach of covenant before the court. Towgood had agreed to pay an annual rent of £400 on condition that Ackland made alterations to the paper machinery to the sum of £2,000 partly financed by the sale of the old machinery. It was alleged that this was not done. The judge recommended that the case be referred to ‘some persons acquainted with machinery, as it involved technical details, and could not well be settled by a jury’. The sum involved suggested that Ackland had agreed to install a paper machine which he failed to do but this is only a theory. Whatever the final outcome, Ackland’s tenure of the mill along with his fractious relationship with Towgood was soon to end because on 1 November 1849, he publicly announced his retirement, having ‘disposed of the Stowford Paper Mill, to Mr. John Allen’.
Interestingly, a tithe map of Harford parish from 1838 indicates a machine house and waterwheel at Stowford Mill, which it is known, was the site of the first paper machine. However, exactly when the 48″ wide Donkin paper machine was commissioned remains currently unanswered.
John Allen at the time was co-owner of The Norley Brewery, operating under the name of Pope and Allen. This brewery was also located in Week Street. Perhaps Mr Allen heard of Mr Ackland’s impending retirement and decided upon a new venture. John Allen at the time had no experience in paper manufacturing but had business interests, apart from brewing, at a slate quarry at Delabole in Cornwall. However, undeterred, he purchased Stowford Paper Mill for an alleged and not insignificant sum of £10,000.
John Allen
Mr Allen was a man of thorough business habits, working upon his motto, “Perseverentia et fideliter,” with great consistency. A steady-going straightforward man, never in a hurry, never ostentatious, pursuing the even tenour of his way with great calmness of judgement, and in all his dealings with others successfully combining gentleness and strength.
Excerpts taken from the report of his death on 17th October 1877.
The mill employed around 60 men and 100 women when Allen took on the mill. Women were employed to carry out many of the laborious jobs such as the sorting of the rags as well as counting and sorting the paper sheets.
Newspapers around this time interestingly carried warnings to young women highlighting the dangers associated with wearing the fashionable expanded dresses (crinolines) in the workplace. Paper mills had an abundance of moving machinery, all potentially hazardous.
The receipt of raw materials and the despatching of paper was significantly improved by the arrival of the railway to Ivybridge in 1848. The mill did not have a siding and materials, including coal, were brought to the mill by horse drawn cart. Paper was sent out in a similar fashion. The horses were stabled in the lower yard. In 1859, in order to improve the passage of materials to and from the mill (and to avoid the narrow Ivy Bridge), Allen built a new mill bridge across the river opposite the offices. This bridge bears the inscription “J.A. 1859”.
Apart from Stowford Paper Mills, Allen acquired another small water-powered mill in Keaton Road. Formerly a woollen mill it became known as Lower Mill and was used to process rags converting them to ‘half-stuff’, a partially processed raw material for papermaking. In 1875, Allen established an engineers’ shop below Lower Mill at Factory Bridge. Engineering took place there right up to the 1940s. Another enterprise which was to benefit the local community was the gas works which Allen built on land at Keaton Road in 1875. When Stowford Mill was sold in 1924 the gas works was purchased by the Devon Gas Works Co., and Lower Mill by local firm, Heath’s Ivybridge Electric Supply Co.
The mill employed around 60 men and 100 women when Allen took on the mill. Women were employed to carry out many of the laborious jobs such as the sorting of the rags as well as counting and sorting the paper sheets.
Newspapers around this time interestingly carried warnings to young women highlighting the dangers associated with wearing the fashionable expanded dresses (crinolines) in the workplace. Paper mills had an abundance of moving machinery, all potentially hazardous.
John Allen
Mr Allen was a man of thorough business habits, working upon his motto, “Perseverentia et fideliter,” with great consistency. A steady-going straightforward man, never in a hurry, never ostentatious, pursuing the even tenour of his way with great calmness of judgement, and in all his dealings with others successfully combining gentleness and strength.
Excerpts taken from the report of his death on 17th October 1877.
The receipt of raw materials and the despatching of paper was significantly improved by the arrival of the railway to Ivybridge in 1848. The mill did not have a siding and materials, including coal, were brought to the mill by horse drawn cart. Paper was sent out in a similar fashion. The horses were stabled in the lower yard. In 1859, in order to improve the passage of materials to and from the mill (and to avoid the narrow Ivy Bridge), Allen built a new mill bridge across the river opposite the offices. This bridge bears the inscription “J.A. 1859”.
Apart from Stowford Paper Mills, Allen acquired another small water-powered mill in Keaton Road. Formerly a woollen mill it became known as Lower Mill and was used to process rags converting them to ‘half-stuff’, a partially processed raw material for papermaking. In 1875, Allen established an engineers’ shop below Lower Mill at Factory Bridge. Engineering took place there right up to the 1940s. Another enterprise which was to benefit the local community was the gas works which Allen built on land at Keaton Road in 1875. When Stowford Mill was sold in 1924 the gas works was purchased by the Devon Gas Works Co., and Lower Mill by local firm, Heath’s Ivybridge Electric Supply Co.
Stowford Paper Mills were now entering a golden age. Under the name of John Allen & Sons, the paper mill was rebuilt and expanded. In 1862 new rag boilers, breakers and beaters were installed along with two new paper machines. These were laid down on sole plates (machine foundations) of 100 inches to give paper widths of 70 and 72 inches to the new No.2 and No.3 paper machines respectively.
In 1862, George Bertram, co-founder of an engineering and millwright company based at Sciennes Works in Edinburgh exhibited a paper-making machine at the Great Exhibition at Hyde Park in London. This Bertram No.23 paper machine received a gold medal and was subsequently purchased by John Allen and installed at Stowford Mill. The second paper machine was supplied by T.J. Marshall & Co., a company attributed with the invention of the dandy roll and the mechanised process of watermarking. The no.1 machine installed around the mid nineteenth century remained in operation until 1910 no doubt with some changes along the way. It was sold to Colthrop Paper Mill in Thatcham, Berkshire.
Stowford Paper Mills were now entering a golden age. Under the name of John Allen & Sons, the paper mill was rebuilt and expanded. In 1862 new rag boilers, breakers and beaters were installed along with two new paper machines. These were laid down on sole plates (machine foundations) of 100 inches to give paper widths of 70 and 72 inches to the new No.2 and No.3 paper machines respectively.
In 1862, George Bertram, co-founder of an engineering and millwright company based at Sciennes Works in Edinburgh exhibited a paper-making machine at the Great Exhibition at Hyde Park in London. This Bertram No.23 paper machine received a gold medal and was subsequently purchased by John Allen and installed at Stowford Mill. The second paper machine was supplied by T.J. Marshall & Co., a company attributed with the invention of the dandy roll and the mechanised process of watermarking. The no.1 machine installed around the mid nineteenth century remained in operation until 1910 no doubt with some changes along the way. It was sold to Colthrop Paper Mill in Thatcham, Berkshire.
By 1867 John Allen had completed the reconstruction and enlargement of the mill. To show their gratitude, the employees presented him with a special time piece .
Mr. John Allen, the senior partner of the firm of John Allen and Sons, having on Thursday last taken up his residence in the house he has recently built at Ivybridge, was presented by the employees of the Stowford paper mills with a very valuable timepiece, selected from the stock of Mr. Goulding, Plymouth, as a mark of the respect and esteem in which he is held. Mr. Allen, in reply, said that he was quite unprepared to find awaiting him such a handsome and valuable testimonial from the workpeople of his establishment, and should ever value it most highly, not so much for its intrinsic worth as for the proof it gave him of the cordiality of feeling and attachment existing between them, and which nothing should be wanting on his part to maintain, and to all who had taken part, by subscription or otherwise, he tendered his warm and grateful thanks, and assured them of the solicitude he should always feel in doing all he could to promote their welfare. We hoped at no very distant day to have an opportunity of expressing his feelings in a more substantial manner.
Western Morning News 5 February 1867
By 1867 John Allen had completed the reconstruction and enlargement of the mill. To show their gratitude, the employees presented him with a special time piece.
Mr. John Allen, the senior partner of the firm of John Allen and Sons, having on Thursday last taken up his residence in the house he has recently built at Ivybridge, was presented by the employees of the Stowford paper mills with a very valuable timepiece, selected from the stock of Mr. Goulding, Plymouth, as a mark of the respect and esteem in which he is held. Mr. Allen, in reply, said that he was quite unprepared to find awaiting him such a handsome and valuable testimonial from the workpeople of his establishment, and should ever value it most highly, not so much for its intrinsic worth as for the proof it gave him of the cordiality of feeling and attachment existing between them, and which nothing should be wanting on his part to maintain, and to all who had taken part, by subscription or otherwise, he tendered his warm and grateful thanks, and assured them of the solicitude he should always feel in doing all he could to promote their welfare. We hoped at no very distant day to have an opportunity of expressing his feelings in a more substantial manner.
Western Morning News 5 February 1867
John Allen’s residence mentioned in the article was Stowford Lodge. This grand residence overlooked the paper mill and was to provide a home for future owners and Mill Managers for the decades ahead.
Habitual travellers on the South Devon line will be familiar with the outward appearance of this establishment, with its tall chimney and clustering out-buildings, and with the long rows of gas lights visible at night through the windows – for, so far as the mechanical portion of the operations is concerned, paper-making is a business that proceeds night and day.
The Ivybridge Paper Mills first became the property of Messrs. Allen in 1849 at which time they were producing 2½ tons weekly. Since that period they have been largely extended, and, in fact, entirely remodelled, and the present weekly make is about 30 tons. With the exception of wrapping paper, chiefly made for home use as packing, nothing but writing paper is manufactured at Ivybridge. In all between 400 and 500 hands are employed in the mill, a large proportion of whom are women and young girls, besides 150 more women cutting rags at Plymouth. None of the females are occupied at night. All the work what can be done on the piece system is so carried out; and at rag cutting, which is paid by the hundredweight, a woman can earn from 8s to 10s a week.
The principal building of the mill is nearly 80 feet high, and consists of five floors. Round this are grouped the other departments, one of which – the salle – where the paper is finished and packed, being far too small for the present business, is about to be made half as large again. Adjoining the main building is the chimney stack, which was erected by the Messrs. Allen, and is a fine piece of brickwork 150 feet high. At the other end of Ivybridge Messrs. Allen have an auxiliary mill for rag-cutting, where the gas is made by which not only their premises, but the village, is lighted, pipes having been laid for the latter purpose by a company. At the lower works is also an engineers’ shop, in which much of the machinery and the engines has been made.
There are in all eight steam-engines in the mill – two large ones of 250 horse-power in the main building; one of 60 horse-power for driving the glazing apparatus, &c., in the salle; two smaller engines to each of two paper-making machines, and one small engine to a third. The chief motive power of the general machinery for the preparation of the rags is derived from a turbine of 250 horse-power, driven by water from the Erme, which enters the mill in a large launder, for driving and for use in the preparatory processes – spring water being used in the more delicate operations. The large engines first mentioned supply the power in case of any falling off on the performance of the turbine, which of course happens in dry seasons. From the room above the pit in which the turbine works, the driving belts radiate in all directions through the building, forming a whirling maze that in the comparative gloom of this one apartment bewilders the visitor. The main shaft communicates directly with the engines, so that there is neither loss of time nor power in case their services have to be called into requisition. Before the water which has been taken from the Erme is allowed to flow into that river again, after discharging its various functions within the mill, it is passed through a series of six settling ponds, in which the solid matter held in suspension are precipitated. Arrangements are in progress which will render the purifying process even more absolutely effective than at present.
For driving the engines, and for supplying the steam required in the processes of cleaning the rags, there is a separate building – a range of six large Cornish tubular boilers, two of them supplied with horizontal tubes on Galloway’s principle, and the whole fitted not only with the ordinary safety valves, but with Hopkinson’s patent valves, which are weighted inside beyond the control of the stoker, and which operate not only when the pressure is too great but when the water falls below its proper level. The boilers are also fitted with fusible metal plugs and are fed by a pump and by patent injectors. They have likewise a self-acting steam damper. About 120 tons of coal are consumed weekly, Messrs. Allen finding plenty of employment for the siding on the railway a short distance beyond the viaduct above the mill.
In order to guard against fire there is a large engine on the works about the size of that belonging to the West of England Company in Plymouth, in addition to a number of places in the mill where the water supply can be brought by means of hoses.”
A description of Stowford Paper Mills from a newspaper article
Western Morning News 23 March 1869
Habitual travellers on the South Devon line will be familiar with the outward appearance of this establishment, with its tall chimney and clustering out-buildings, and with the long rows of gas lights visible at night through the windows – for, so far as the mechanical portion of the operations is concerned, paper-making is a business that proceeds night and day.
The Ivybridge Paper Mills first became the property of Messrs. Allen in 1849 at which time they were producing 2½ tons weekly. Since that period they have been largely extended, and, in fact, entirely remodelled, and the present weekly make is about 30 tons. With the exception of wrapping paper, chiefly made for home use as packing, nothing but writing paper is manufactured at Ivybridge. In all between 400 and 500 hands are employed in the mill, a large proportion of whom are women and young girls, besides 150 more women cutting rags at Plymouth. None of the females are occupied at night. All the work what can be done on the piece system is so carried out; and at rag cutting, which is paid by the hundredweight, a woman can earn from 8s to 10s a week.
The principal building of the mill is nearly 80 feet high, and consists of five floors. Round this are grouped the other departments, one of which – the salle – where the paper is finished and packed, being far too small for the present business, is about to be made half as large again. Adjoining the main building is the chimney stack, which was erected by the Messrs. Allen, and is a fine piece of brickwork 150 feet high. At the other end of Ivybridge Messrs. Allen have an auxiliary mill for rag-cutting, where the gas is made by which not only their premises, but the village, is lighted, pipes having been laid for the latter purpose by a company. At the lower works is also an engineers’ shop, in which much of the machinery and the engines has been made.
There are in all eight steam-engines in the mill – two large ones of 250 horse-power in the main building; one of 60 horse-power for driving the glazing apparatus, &c., in the salle; two smaller engines to each of two paper-making machines, and one small engine to a third. The chief motive power of the general machinery for the preparation of the rags is derived from a turbine of 250 horse-power, driven by water from the Erme, which enters the mill in a large launder, for driving and for use in the preparatory processes – spring water being used in the more delicate operations. The large engines first mentioned supply the power in case of any falling off on the performance of the turbine, which of course happens in dry seasons. From the room above the pit in which the turbine works, the driving belts radiate in all directions through the building, forming a whirling maze that in the comparative gloom of this one apartment bewilders the visitor. The main shaft communicates directly with the engines, so that there is neither loss of time nor power in case their services have to be called into requisition. Before the water which has been taken from the Erme is allowed to flow into that river again, after discharging its various functions within the mill, it is passed through a series of six settling ponds, in which the solid matter held in suspension are precipitated. Arrangements are in progress which will render the purifying process even more absolutely effective than at present.
For driving the engines, and for supplying the steam required in the processes of cleaning the rags, there is a separate building – a range of six large Cornish tubular boilers, two of them supplied with horizontal tubes on Galloway’s principle, and the whole fitted not only with the ordinary safety valves, but with Hopkinson’s patent valves, which are weighted inside beyond the control of the stoker, and which operate not only when the pressure is too great but when the water falls below its proper level. The boilers are also fitted with fusible metal plugs and are fed by a pump and by patent injectors. They have likewise a self-acting steam damper. About 120 tons of coal are consumed weekly, Messrs. Allen finding plenty of employment for the siding on the railway a short distance beyond the viaduct above the mill.
In order to guard against fire there is a large engine on the works about the size of that belonging to the West of England Company in Plymouth, in addition to a number of places in the mill where the water supply can be brought by means of hoses.
A description of Stowford Paper Mills from a newspaper article
Western Morning News 23 March 1869
This description of the mill from 1869 provides some interesting facts about the site, particularly the sources of power and the size of the workforce. Water from the River Erme was abstracted via a sluice beyond the viaduct into a purpose built leat. This open stone-lined watercourse fed into the mill pond near to Stowford Lodge and later into the mill’s launder, a word of Cornish derivation meaning gutter (originally a trough in tin mining – from the Cornish language ‘londer’). After travelling along the launder the water would pass down a long iron pipe of some four feet in diameter to the turbine. The column of water sufficient to generate enough power to operate four rag engines simultaneously. The water would be discharged back to the river via a large tunnel.
The number of workers at the mill quoted in the newspaper article would seem high, although other articles regarding the female workforce around this time estimated that there were between 200 and 300 women alone working at the mill, so perhaps this is not too far away from reality. Production of some 30 tons of paper per week ranged from writing and printing papers to envelopes, cartridge papers and blotting papers. It is also interesting to note the scale of the rag sorting operation in Plymouth. Allen owned a substantial rag store at Kinterbury Street in Plymouth.
John Allen’s influence on Ivybridge extended beyond the paper mill. Allen, a devout Methodist, funded the construction of the Methodist Church along with a row of 10 neighbouring houses in Fore Street, providing accommodation for his workforce at the mill. He expected his employees to worship every Sunday. These are still known today as Allen’s Cottages.
John Allen died in 1877 at the age of 75, His two sons, Edward and John took over the business. Between them, the Allen family ran the mill for over sixty years, and it is debateable that without their investment, enterprise and vision, that the paper mill would have survived the second half of the century. After the death of Edward in 1907, his brother John and the rest of the Allen family decided to sell the business. John Allen moved to Plymouth whilst Edward’s son, James Carter Allen, who lived at “Ermeleigh”, Erme Road, stayed on as Company Secretary for the new owners until he retired in the early 1920s.
In 1910, the Allen family sold the paper mill to a syndicate. Prominent members were the Clapperton family who already owned a paper mill in Oxfordshire. For the next 14 years they invested heavily in the mill, despite difficult trading conditions. In 1912 the newspapers reported that the mill had to curtail production due to a scarcity of raw materials, in part caused by a coal strike. However later, with trade reported to be ‘fairly good’, the new company decided to invest in a new brick built engine house. This building carries the date of ‘1914’ within its front façade. At the same time a new chimney stack was instated. Further production setbacks were unfortunately to follow. The first of which was a devastating fire to the main building which occurred on 5 May 1914 halting all production for a time until the mill was rebuilt and presenting the workforce with severe hardship which was to last for almost a year. At the time a special committee in Ivybridge created a relief fund for all those employees affected with the Chairman of the Urban District Council encouraging everyone to give generously given the plight of these individuals. In 1915 the company faced further troubles when certain workers resorted to strike action in a bid to secure higher wages. This was of course all during the time of the Great War when men were required to enlist. George Clapperton through his involvement with other paper mills commenting that typically three quarters of men were conscripting and that companies were finding it impossible to recruit women or inferior labour to fill skilled papermaking roles.
It is currently unknown exactly what proportion of the workforce was affected at Ivybridge. However, in 1916 a local press article reported that the mill had to apply for an exemption of the only remaining stoker on the grounds that they were unable to replace him and without his daily 16 hour shift the mill would have to close. Thankfully the exemption was granted on condition that he remained in his current employment. Coal was of course used to fuel the boilers which provided the power for the machinery.
George Clapperton was Managing Director whilst Robert Henderson Clapperton became Mill Manager, a role he continued in until 1916 when his son, Richard Porteous Clapperton, took over. He was Mill Manager when Stowford Lodge was given over to the Red Cross at the end of 1917 to become the V.A.D. Hospital and lived at Uplands on Exeter Road with his wife Mabel who had a prominent role at the hospital during its brief existence.
The business continued to trade under the name ‘John Allen & Sons (Ivybridge) Ltd and many of the Allen paper brands continued to be sold. Trade during the post-war period was poor and continued to worsen during the 1920s with the paper machines laying idle for weeks on end. Average production was recorded at 10.6 tonnes per week on paper machine no.2 and 20.4 tonnes per week on Paper Machine No.3.
At the end of 1923 the Receiver took over the business.
In 1910, the Allen family sold the paper mill to a syndicate. Prominent members were the Clapperton family who already owned a paper mill in Oxfordshire. For the next 14 years they invested heavily in the mill, despite difficult trading conditions. In 1912 the newspapers reported that the mill had to curtail production due to a scarcity of raw materials, in part caused by a coal strike. However later, with trade reported to be ‘fairly good’, the new company decided to invest in a new brick built engine house. This building carries the date of ‘1914’ within its front façade. At the same time a new chimney stack was instated. Further production setbacks were unfortunately to follow. The first of which was a devastating fire to the main building which occurred on 5 May 1914 halting all production for a time until the mill was rebuilt and presenting the workforce with severe hardship which was to last for almost a year. At the time a special committee in Ivybridge created a relief fund for all those employees affected with the Chairman of the Urban District Council encouraging everyone to give generously given the plight of these individuals. In 1915 the company faced further troubles when certain workers resorted to strike action in a bid to secure higher wages. This was of course all during the time of the Great War when men were required to enlist. George Clapperton through his involvement with other paper mills commenting that typically three quarters of men were conscripting and that companies were finding it impossible to recruit women or inferior labour to fill skilled papermaking roles.
It is currently unknown exactly what proportion of the workforce was affected at Ivybridge. However, in 1916 a local press article reported that the mill had to apply for an exemption of the only remaining stoker on the grounds that they were unable to replace him and without his daily 16 hour shift the mill would have to close. Thankfully the exemption was granted on condition that he remained in his current employment. Coal was of course used to fuel the boilers which provided the power for the machinery.
George Clapperton was Managing Director whilst Robert Henderson Clapperton became Mill Manager, a role he continued in until 1916 when his son, Richard Porteous Clapperton, took over. He was Mill Manager when Stowford Lodge was given over to the Red Cross at the end of 1917 to become the V.A.D. Hospital and lived at Uplands on Exeter Road with his wife Mabel who had a prominent role at the hospital during its brief existence.
The business continued to trade under the name ‘John Allen & Sons (Ivybridge) Ltd and many of the Allen paper brands continued to be sold. Trade during the post-war period was poor and continued to worsen during the 1920s with the paper machines laying idle for weeks on end. Average production was recorded at 10.6 tonnes per week on paper machine no.2 and 20.4 tonnes per week on Paper Machine No.3.
At the end of 1923 the Receiver took over the business.
Continue to the Modern Era >
STOWFORD PAPER MILL
Part 1 – The Early Years
Paper making in Ivybridge began towards the end of the eighteenth century. William Dunsterville, a Plymouth businessman, purchased the lease for Stowford Barton from the Lukesland Estate in 1787. His prime interest was to establish a paper mill adjacent to an existing corn mill and leat. It would be easy to believe that it was the purity of the water which determined the siting of the paper mill beside the River Erme but in fact it was because of the power the river provided. Paper was made from rags which required a mechanical process to break down the fabrics into the discrete fibres necessary to form paper and water wheels would normally provide the power.
Dunsterville died in 1797. He had disposed of the Stowford Estate including the paper mill and corn mill a year earlier, to a local inn keeper Henry Rivers. This entrepreneur was not interested in running the mill himself as he leased it to Francis Fincher. He was an experienced paper maker having operated Aller paper mill in Abbotskerswell and Mill Bay Paper Mill in Plymouth. He eventually purchased Stowford Mill in 1816.
Upon the death of Francis in 1824 the business passed to his sons, William and Francis, under the name of Fincher & Sons and the mill appeared to prosper. This was a time of pre-mechanisation, so paper was made entirely by hand. A ‘vatman’ would dip a mould into a vat full of a water and suspended fibres. The mould was like a sieve, permitting water to drain through, leaving a sheet of paper on the surface. The fibres for paper making came exclusively from cotton or linen rags. The fabrics were macerated in water using hammers or breaker engines. The wet sheets were transferred from the hand mould on to a felt by a ‘coucher’. Piles of sheets were then pressed to remove moisture in a large wooden screw press and later ‘air dried’ in drying lofts. To make the paper resistant to ink penetration the individual sheets were immersed in a solution of gelatine (a process called tub sizing).
Paper was viewed as a valuable commodity and the government raised a tax on it at the point of manufacture. Mills were numbered to aid the tax collection by the excise officer and for many years mills were referred to by their excise number. The original number allocated to Fincher was 272.
The paper making industry was now entering a phase of rapid change. The mechanised paper making machine had been invented and being further developed in England by Bryan Donkin, a leading engineer in this field. The project was funded by two brothers, Henry and Sealy Fourdrinier who were paper merchants from London.
In Ivybridge however, the business under the Fincher family was faltering and by 1834 the company filed for bankruptcy. It was put up for sale on several occasions afterwards.
By 1839 Stowford Mill had been acquired by William Ackland. He was not a paper maker but had been an enterprising businessman during his working life. In 1830, alongside his mother-in-law, he established a wholesale rag merchants at Week Street in Plymouth and general stationers business at Treville Street, just a short distance away, under the name Bird and Ackland. The latter offered an extensive range of writing and wrapping papers. Owning a paper mill would have of course complemented his other business activities.
Unable to operate the paper mill himself he sought able lessees. The first was Richard Kingwell an experienced paper maker from Bradninch near Exeter. However, he died on 3 July 1840. His headstone on his grave in Ivybridge cemetery records his association with the mill. Thereafter, it appears his brother-in-law, Joseph Palmer Godfrey took over. During his tenure, in 1843, the mill produced its first watermarked paper “Stowford Mill 1843”. The motivation appears to stem from the fact that excise duty could be recovered on exported paper carrying both the producer and date of manufacture, which the incorporation of a watermark fulfilled.
In 1846, when Stowford Mills were reallocated the excise number of 191, it is recorded that the mill was occupied by Matthew Towgood, a papermaker from Huntingdonshire. Towgood was papermaker at the mill from 1844. His tenure came under legal scrutiny in 1846 when he brought an action for breach of covenant before the court. Towgood had agreed to pay an annual rent of £400 on condition that Ackland made alterations to the paper machinery to the sum of £2,000 partly financed by the sale of the old machinery. It was alleged that this was not done. The judge recommended that the case be referred to ‘some persons acquainted with machinery, as it involved technical details, and could not well be settled by a jury’. The sum involved suggested that Ackland had agreed to install a paper machine which he failed to do but this is only a theory. Whatever the final outcome, Ackland’s tenure of the mill along with his fractious relationship with Towgood was soon to end because on 1 November 1849, he publicly announced his retirement, having ‘disposed of the Stowford Paper Mill, to Mr. John Allen’.
Interestingly, a tithe map of Harford parish from 1838 indicates a machine house and waterwheel at Stowford Mill, which it is known, was the site of the first paper machine. However, exactly when the 48″ wide Donkin paper machine was commissioned remains currently unanswered.
John Allen at the time was co-owner of The Norley Brewery, operating under the name of Pope and Allen. This brewery was also located in Week Street. Perhaps Mr Allen heard of Mr Ackland’s impending retirement and decided upon a new venture. John Allen at the time had no experience in paper manufacturing but had business interests, apart from brewing, at a slate quarry at Delabole in Cornwall. However, undeterred, he purchased Stowford Paper Mill for an alleged and not insignificant sum of £10,000.
The mill employed around 60 men and 100 women when Allen took on the mill. Women were employed to carry out many of the laborious jobs such as the sorting of the rags as well as counting and sorting the paper sheets.
Newspapers around this time interestingly carried warnings to young women highlighting the dangers associated with wearing the fashionable expanded dresses (crinolines) in the workplace. Paper mills had an abundance of moving machinery, all potentially hazardous.
The receipt of raw materials and the despatching of paper was significantly improved by the arrival of the railway to Ivybridge in 1848. The mill did not have a siding and materials, including coal, were brought to the mill by horse drawn cart. Paper was sent out in a similar fashion. The horses were stabled in the lower yard. In 1859, in order to improve the passage of materials to and from the mill (and to avoid the narrow Ivy Bridge), Allen built a new mill bridge across the river opposite the offices. This bridge bears the inscription “J.A. 1859”.
Apart from Stowford Paper Mills, Allen acquired another small water-powered mill in Keaton Road. Formerly a woollen mill it became known as Lower Mill and was used to process rags converting them to ‘half-stuff’, a partially processed raw material for papermaking. In 1875, Allen established an engineers’ shop below Lower Mill at Factory Bridge. Engineering took place there right up to the 1940s. Another enterprise which was to benefit the local community was the gas works which Allen built on land at Keaton Road in 1875. When Stowford Mill was sold in 1924 the gas works was purchased by the Devon Gas Works Co., and Lower Mill by local firm, Heaths Ivybridge Electric Supply.
Stowford Paper Mills were now entering a golden age. Under the name of John Allen & Sons, the paper mill was rebuilt and expanded. In 1862 new rag boilers, breakers and beaters were installed along with two new paper machines. These were laid down on sole plates (machine foundations) of 100 inches to give paper widths of 70 and 72 inches to the new No.2 and No.3 paper machines respectively.
In 1862, George Bertram, co-founder of an engineering and millwright company based at Sciennes Works in Edinburgh exhibited a paper-making machine at the Great Exhibition at Hyde Park in London. This Bertram No.23 paper machine received a gold medal and was subsequently purchased by John Allen and installed at Stowford Mill. The second paper machine was supplied by T.J. Marshall & Co., a company attributed with the invention of the dandy roll and the mechanised process of watermarking. The no.1 machine installed around the mid nineteenth century remained in operation until 1910 no doubt with some changes along the way. It was sold to Colthrop Paper Mill in Thatcham, Berkshire.
John Allen’s influence on Ivybridge extended beyond the paper mill. Allen, a devout Methodist, funded the construction of the Methodist Church along with a row of 10 neighbouring houses in Fore Street, providing accommodation for his workforce at the mill. He expected his employees to worship every Sunday. These are still known today as Allen’s Cottages.